Engineering Specifications

Communication

Send us your prints via:

    E-mail:  cadcam@rapid-line.com

    Fax:  616.530.0819

Boring Mill

Travels:  54” x 30” x 72”

Spindle Size:  4” up to 1300 rpm 

CNC Cut Off Sawing

Maximum Width: 15.7”    Maximum Height: 22.7”

Single Stroke Length:  42.7”

Maximum Squareness of Cut:  ± ½°

Miter Cutting Both Ways:  45 degrees

Maximum Angle Tolerance:  ± 1 degree

Minimum Length Tolerance:   ± .005”

CNC Forming

With Off-Line Programming Capabilities

Maximum Length:  156”   Maximum Throat Depth:  16”

Maximum Back Gauging Capacity :  

        20” with Full 8  axis’s of control

Maximum Part Weight Handling:  250 lbs.

Maximum Forming Pressure:  180 tons 

CNC Milling

Maximum Machining Dimensions:

        X-Axis:  84”  Y-Axis:  32”    Z-Axis:  30”

Maximum Table Size:  Length:  84”  Width:  28”

Minimum Tolerance Levels Consistently Held:  ±.001"

Maximum Weight on Table:  2,000 lbs

Spindle Motor Rating:  20 HP 

CNC Punching

Maximum Sheet Size Width: 96"

Maximum Thickness -Stainless Steel: .183"

Maximum Thickness - Mild Steel: .250"

Maximum Thickness - Aluminum: .250"

Maximum Hole Diameter: 3.5"

Maximum Hits per minute:  390

Minimum Hole Diameter:  Sheet Thickness

Maximum Part Weight: 150 lbs.

Maximum Throat Depth: 48"

Maximum Punching Pressure: 22 Tons

Tolerance Levels Consistently Held: ±.004" 

CNC Shearing

Maximum Length: 120"

Maximum Thickness - Stainless Steel: .120"

Maximum Thickness - Mild Steel: .250"

Strokes per minute: 60 s.p.m.

Minimum Tolerance – Levels consistently held:  ± .003"

Backgauge Adjustment:  .39” up to 39.37” 

CNC Tube Bending

Maximum Tube: 2.0" x .125 Wall Mild Steel

Maximum Centerline Radius: 10"

Tube Length Over Mandrel: 8' 

CNC Turning

Chuck Size: 8"

Cutting Diameter: 10"; 20" between centers

Spindle Rating: 20 HP

Live Tooling Capable

Bar Feeder Length for 30 pcs: 60"

Positioning Accuracy: ± .0002"

10 Tool Turret with 1 sec. Index Time 

Crane Capabilities

10 Ton – 58’ Span – 20’ Lift

Coil Processing 

Maximum Width: 60"   Maximum Weight: 25,000 lbs.

Coil Eye: 20" or 24"

Maximum Thickness: .074"

Blanking Accuracy: ± .005 

EDM Machines 

15.75” Z Travel, 15.75” X and 9.85” Y Axis

Maximum Weight 2200 lbs. 

Engineering

Capabilities include product design, value analysis and manufacturing engineering.  Fully automated and integrated CAD/CAM  using AutoCAD 2000 & Inventor/Mechanical Desktop, SDRC, Unigraphics, Stryker Systems & Hurco Ultimax PC Plus software.

Internet transfer for EDI of DXF, DWG, PRT, XKP, Model, Parasolids or IGES files via a T1 line. 

Laser Cutting

Maximum Thickness: .75" Mild Steel

Minimum Tolerance Capability: ± .002"

Maximum Bed Size:    Width: 60"  Length: 120"

Typical Sheet Size: 4' x 8' 

Maximum Cutting Speed: 600" per min. 

NC Grinding

Chuck Size:  16” x 40” 

Powder Coating

Maximum Part Size: 32" x 64" x 120"

Maximum Part Weight: 150 lbs. Per foot

Typical Paint Thickness: 2 mils 

Press Specifications

Maximum 250 Tons

Straight Side or Gap Frame Presses

Maximum Bed Size:  37” x 106”

Shut Height:  26.65”

Maximum Coil Width:  24”

Maximum Straightened Thickness:  .090”

Two lines set up with Coil Feed Capabilities 

Quality Control

Documented, certified Total Quality Management system.  Formal Department, with a full time quality assurance manager.  ISO 9001:2000 certified.

Powerway Computerized SPC capable if desired.

Active participation in ASQ/QFIC organizations.

Coordinate measurement capabilities up to 4’ x 8’. 

Radial Drills

Maximum Size:  15” Column 5’ Arm

All have Digital Readouts

Maximum Table:  43” x 66”

Spindle Speed:  10 to 1,200 rpm 

Robotic MIG Welding

Minimum Material Thickness: .020"

Maximum Material Thickness: .750"

Maximum Power: 300 Amps

Cells equipped with turntables 

Scheduling

Advanced Planning & Scheduling system. Orders are formally tracked throughout plant and status is updated in real time.  Live video conferencing capable on site. 

TIG Welding

Minimum Material Thickness: .010"

Maximum Material Thickness: .250"